Pump IQ: Connected Pump Intelligence
Know what every pump is doing. Before a problem becomes a failure.
Pump IQ continuously brings together mechanical health, hydraulic performance and energy performance in one live view, from a single pump to an entire network.
For pump operators, that means earlier warning, lower operating cost and smarter maintenance. For pump OEMs, it means field visibility, better warranty decisions and a new path to recurring service revenue.
- Performance drifts
- Bearings degrade
- Efficiency falls
- Energy consumption rises
One platform. Three dimensions of pump intelligence.
MECHANICAL HEALTH
Is the pump degrading?
Continuously monitor vibration and bearing condition to detect developing faults earlier. Identify conditions associated with unbalance, misalignment, cavitation and bearing degradation before they escalate.
HYDRAULIC PERFORMANCE
Is the pump operating where it should?
Monitor flow and pressure continuously. See how far a pump is operating from its Best Efficiency Point (BEP) and identify hydraulic performance drift.
ENERGY PERFORMANCE
What is that performance costing?
Track energy consumption in kWh/m³ and identify rising energy cost as pump performance changes. Bring equipment condition and operating efficiency into the same view.
How Pump IQ Works – From a single pump to an entire network.
01
Pump
Vibration · Bearing Temperature · Flow · Pressure · Energy
02
iEDGE 360
Secure edge connectivity
03
CIMCON AI
Early fault warning · Diagnostics · Remaining useful life · Efficiency monitoring
04
Operations Dashboard
One live view of pump health, performance and energy
Continuously monitor vibration and bearing condition to detect developing faults earlier. Identify conditions associated with unbalance, misalignment, cavitation and bearing degradation before they escalate.
One pump. One plant. One network.
One live view.
ADVANTAGES
One platform. Built for two audiences.
FOR PUMP OPERATORS
Move from reactive maintenance to condition-based operations.
Manual rounds tell you what was happening when someone inspected the pump. Pump IQ helps tell you what is changing now.
Lower energy cost
Identify pumps operating away from their BEP and see where energy cost per cubic metre is increasing.
Fewer unplanned failures
Catch anomalies and developing faults earlier, before they become disruptive failures.
Smarter maintenance
Know which pumps need attention instead of treating every asset the same.
Better capital decisions
Use actual condition and performance data to prioritize overhaul, repair and replacement.
FOR PUMP OEMs
Every installed pump can become an ongoing service relationship.
Once a pump ships, understanding how it performs in the field becomes harder. Pump IQ extends visibility beyond the factory, supporting customers throughout the pump lifecycle.
Before Dispatch: Create a digital quality gate.
Run a pre-dispatch health check and establish a performance baseline before the pump leaves the factory.
During Warranty: Replace assumptions with field data.
Use real performance data to support root-cause analysis and warranty decisions.
Post-Warranty: Create recurring service revenue.
Offer predictive maintenance and ongoing pump intelligence as a service, beyond the original equipment sale.
Under Your Brand
Pump IQ can support OEM-branded customer experiences, extending the manufacturer’s relationship with the installed base.
Case Studies
Digital Twin FAQs: Automation, SCADA & Water Management
1. What is a Digital Twin for Water Utilities?
A Digital Twin is a real-time virtual representation of physical water infrastructure that combines SCADA, IoT sensors, AI analytics, and operational data to monitor, simulate, and optimize utility operations.
2. How does a Digital Twin improve water distribution?
The platform enables real-time monitoring, demand forecasting, pressure optimization, and intelligent decision-making to ensure more reliable and equitable water distribution.
3. Can the Digital Twin platform reduce non-revenue water (NRW)?
Yes. AI-driven analytics help detect abnormal flow patterns, leaks, pipe bursts, and unauthorized consumption, helping utilities significantly reduce NRW losses.
4. Does the solution support predictive maintenance?
Yes. The platform continuously analyzes operational and equipment data to predict failures early, reduce downtime, and improve asset lifespan.
5. Can the platform integrate with existing SCADA systems?
Yes. CIMCON’s Digital Twin platform integrates seamlessly with existing SCADA systems, IoT devices, legacy infrastructure, and third-party data sources.
6. What are the key benefits of a Digital Twin platform?
The platform improves operational visibility, reduces energy consumption, lowers maintenance costs, enhances decision-making, and supports smarter water infrastructure management.
7. Does the platform provide real-time monitoring?
Yes. The solution offers centralized real-time monitoring of pump houses, treatment plants, distribution networks, sensors, and operational KPIs through a unified dashboard.
8. Which applications can use the Digital Twin platform?
The platform can be used for water treatment plants, water distribution systems, pumping stations, reservoir monitoring, pressure management, and smart water infrastructure projects.