Pump IQ: Connected Pump Intelligence

Know what every pump is doing. Before a problem becomes a failure.

Pump IQ continuously brings together mechanical health, hydraulic performance and energy performance in one live view, from a single pump to an entire network.

For pump operators, that means earlier warning, lower operating cost and smarter maintenance. For pump OEMs, it means field visibility, better warranty decisions and a new path to recurring service revenue.

Common Challenges

Your pumps are already generating the signals.

Pump IQ turns them into intelligence.

Most pump problems do not begin when a pump trips. Periodic inspections provide only snapshots of what is happening. And once equipment leaves the factory, OEM visibility into how it is actually operating can fall dramatically.

Pump IQ makes pump performance continuously visible.

Performance drifts
Bearings degrade
Efficiency falls
Energy consumption rises

Our Solution

One platform. Three dimensions of pump intelligence.

MECHANICAL HEALTH

Is the pump degrading?

Continuously monitor vibration and bearing condition to detect developing faults earlier. Identify conditions associated with unbalance, misalignment, cavitation and bearing degradation before they escalate.

HYDRAULIC PERFORMANCE

Is the pump operating where it should?

Monitor flow and pressure continuously. See how far a pump is operating from its Best Efficiency Point (BEP) and identify hydraulic performance drift.

ENERGY PERFORMANCE

What is that performance costing?

Track energy consumption in kWh/m³ and identify rising energy cost as pump performance changes. Bring equipment condition and operating efficiency into the same view.

How Pump IQ Works

From a single pump to an entire network.

Pump

Vibration · Bearing Temperature · Flow · Pressure · Energy

iEDGE 360

Secure edge connectivity

CIMCON AI

Early fault warning · Diagnostics · Remaining useful life · Efficiency monitoring

Operations Dashboard

One live view of pump health, performance and energy

One pump. One plant. One network.
One live view.

Advantages

One platform. Built for two audiences.

For Pump Operators

Move from reactive maintenance to condition-based operations.

Manual rounds tell you what was happening when someone inspected the pump. Pump IQ helps tell you what is changing now.

Lower energy cost

Identify pumps operating away from their BEP and see where energy cost per cubic metre is increasing.

Fewer unplanned failures

Catch anomalies and developing faults earlier, before they become disruptive failures.

Smarter maintenance

Know which pumps need attention instead of treating every asset the same.

Better capital decisions

Use actual condition and performance data to prioritize overhaul, repair and replacement.

For Pump OEMs

Every installed pump can become an ongoing service relationship.

Once a pump ships, understanding how it performs in the field becomes harder. Pump IQ extends visibility beyond the factory, supporting customers throughout the pump lifecycle.

Before Dispatch: Create a digital quality gate.

Run a pre-dispatch health check and establish a performance baseline before the pump leaves the factory.

During Warranty: Replace assumptions with field data.

Use real performance data to support root-cause analysis and warranty decisions.

Post-Warranty: Create recurring service revenue.

Offer predictive maintenance and ongoing pump intelligence as a service, beyond the original equipment sale.

Under Your Brand

Pump IQ can support OEM-branded customer experiences, extending the manufacturer’s relationship with the installed base.

Key Features

Not another alarm dashboard. Intelligence that tells you what deserves attention.

Early Fault Warning

Identify developing mechanical problems before they result in a trip or failure.

Diagnostics

Move beyond threshold alarms to understand the likely fault condition.

Remaining Useful Life

Estimate how long a degrading component may continue operating before intervention is required.

BEP Monitoring

See how far a pump has moved from its intended duty point.

Specific Energy Monitoring

Track kWh/m³ against expected performance so efficiency drift becomes visible.

Applications

Built for the pumps that keep water moving.

See it on your pumps

Your pump is talking. Pump IQ is listening.

See how Pump IQ can reveal developing faults, inefficient operation and performance drift across your pumps. For OEMs, see how the same intelligence can extend visibility from the factory into the installed base.

Case Studies

Case Study: Smart Water

ISP Kalisindh Micro Irrigation Scheme

Transforming Water Management for Sustainable Agriculture

Case Study: Smart Street Lighting

Kochi Smart City, Kerala

CIMCON modernized Kochi’s street lighting infrastructure by deploying 1,500 intelligent CCMS panels integrated with smart metering and the city’s Integrated Command and Control Centre (ICCC). The solution enables real-time monitoring, automated control, fault detection, and energy optimization, resulting in improved operational efficiency, reduced maintenance costs, and enhanced public safety.

Case Study: Irrigation Control & Canal Automation

Jawaharlal Nehru Canal Automation, Rewari District, Haryana

CIMCON monitors and controls the water flow of the 117 km long Jawaharlal Nehru Canal.

Case Study: Water SCADA

Defense Township in Shillong, Assam

CIMCON modernized the Pump House and automated the Water Supply System in a defense township in Shillong, Assam. Each pumping station was equipped with PLCs and RF modems, enabling data communication for water scheduling, energy efficiency, and automatic pump operations based on water availability and tank levels

Case Study: Smart Water

City of Prayagraj, UP

CIMCON partnered with the city of Prayagraj to address infrastructure challenges during the Kumbh Mela, automating 185 tubewells, 44 overhead tanks (OHTs), and 10 zonal pumping stations under the Amrut Yojna. This project integrated these facilities into a single Master Control Station (MCS), utilizing GPRS-based communication across a vast area of 5,482 sq. km.

Case Study: Oil and Gas

Indian Oil Corporation Limited (IOCL)

IOCL partnered with CIMCON to install a cathodic protection (CP) monitoring system to protect a 3,000 km pipeline from corrosion. The CP system ensures safety by monitoring electrical parameters and providing real-time updates, improving communication, and optimizing field team resources.

Case Study: Smart Street Lighting Control & Monitoring System

Atal Setu – India’s Longest Sea Bridge, Mumbai

The scope of the Smart Street Lighting project encompassed the design, supply, installation, testing, commissioning, operation, and maintenance of lighting controls through a Centralized Control & Monitoring System (CCMS).

Pump IQ FAQs

1. What does Pump IQ monitor?

Pump IQ combines mechanical, hydraulic and energy data, including vibration, bearing condition, flow, pressure and specific energy consumption.

2. What does CIMCON AI do?

Pump IQ uses AI-powered analysis for early fault warning, diagnostics, remaining useful life estimation and efficiency monitoring.

3. Can Pump IQ work with an existing pump network?

Pump IQ is designed to scale from individual pumps and pilots to full fleets and pumping networks.

4. Is Pump IQ only for water utilities?

No. Pump IQ is designed for both pump operators and pump manufacturers, with different value propositions for each.

5. How can pump manufacturers use Pump IQ?

OEMs can use Pump IQ for pre-dispatch health checks, field visibility, data-backed warranty decisions and recurring predictive-maintenance services.

6. Where can Pump IQ be deployed?

The CIMCON platform supports on-premises, cloud and hybrid deployment.